Processes & Quality
Quality Assurance
From raw materials to finished goods, only products managed with rigorous, end-to-end quality control are delivered. We maintain high quality by enforcing process controls at every stage.
Integrated Manufacturing
From batch melting and forming to annealing, Zhenhua’s integrated line keeps optical clarity, wall-thickness uniformity, and tight dimensional tolerances under steady control.
Hot-End Expertise & Equipment
The most critical phase is the hot end. Over 20+ years, we have trained 35 hot-end technicians and 10 mold-maintenance specialists. Our Gaoya Glass second furnace adopts Emhart (Germany) automated forming, complemented by inspection equipment from France. With a complete QC system and a third manual inspection, we keep the defect rate below 0.2%.
Decoration & Compliance
In coating, printing, and hot stamping, we prioritize water-borne and UV systems, balancing visual performance with environmental and regulatory compliance.
Quality Control & Testing
We implement multiple in-line and off-line inspections at critical gates: cosmetic defects, neck dimensions and torque, adhesion/cross-hatch, chemical resistance, and drop/transit simulations. Finished decorated goods undergo functional tests—durability, extreme temperature and humidity, pressure, friction, capacity, airtightness, aging, cap-torque, etc.—to secure consistency and durability.
Traceability & Verification
With an MES-based batch traceability system, inbound materials, production, and outbound shipments are linked end-to-end for rapid batch localization and verification, improving responsiveness and quality transparency.
